How to Repair Your Forklift Battery
by Veronica Pembleton on Nov 15, 2017
Although in principle forklift batteries are similar to car batteries when it comes down to repairing them the process is very different. In contrast to car batteries, forklift ones are much larger, weigh more, and are harder to fix or refurb. When it comes down to it, they are deep cycle batteries and can, therefore, be discharged to lower levels without withstanding damage. As an everyday user or warehouse engineer, there are steps you can take to aid the batteries performance such as regular cleaning, replacing fluids, or removing sulfation. Generally, however, the more complex of repairs should be left to the professionals who can utilize their experience and knowledge to ensure the fix is done safely.
The Exam
If your forklift isn’t working correctly you should always start by accessing its traction battery as there could be a multitude of problems that are affecting the performance. Whenever you look to repair a battery you should only repair ones that are performing lower than 80% rated capacity, in this instance, it becomes similar to the repair of a car battery.
Reduced Water Levels
One of the most typical reasons for battery failure is low water levels and can even lead to permanent damage. If the battery dries out, the top of the ‘plates’ will start to erode and even burn, which will leave irreparable damage that will isolate the underwater part. If following this the water levels are then restored, the damage will have already been done causing lasting problems in the form of accelerated water loss and more frequent overheating.
To stop drying out and overheating, you should add water before or after cleaning, but just enough to cover the splash guard – please note that you shouldn’t overfill this. Using a hydrometer to measure if the fluids are 30 percent sulfuric acid and 70 percent water is also important.
Overcharging & Opportunity Charging
If you’re looking at a minimum, any industrial battery should last 1,500 charge cycles over 5 years and each time it’s charged, this counts as a cycle. Therefore, unless it’s in need, it shouldn’t be charged as too often people just charge them whenever they stop using them. This is not a wise step as this can reduce the battery life by at least 50%.
Corrosion
To prevent corrosion you should wash and rinse the battery each year – this helps stop acid vapors escaping during charge, which is a big cause of corrosion. When you do this make sure that all cables and connectors are disconnected before you perform the check or wash.
Remember to Equalize
You need to ensure that every two weeks the batter is equalized using the features on your forklift battery chargers. You don’t want to do this more than once every five charges as this could lead to battery damage and a sharp reduction in lifespan. Once equalized, typically this can add around 3 hours to a charge time.
Popular Articles
Three Places to Spend Money on the Exterior of Your Home
When you have the exterior of your home remodeled, you are investing, time, energy and convenience into the project and you want to make sure that...
92350 Views
Homemade Headboards-Make an Upholstered or Wooden Headboard
Homemade headboards can add a lot of personality to any bedroom. They can be coordinated with existing furniture and room decor or they can be the...
73169 Views
When to Use a Brush, Roller or Sponge Brush
Brushes are a good choice for painting trim and woodwork. They are also useful for cutting in the edges around the top and bottom edges and corners...
71270 Views
Creating a Cottage Kitchen with Bead Board
Kitchen decor can range from modern and bold to elegant and elaborate by using strategic kitchen pieces. One of the most popular decorating trends...
51725 Views
Gas Fireplace Diagnostics and Troubleshooting
Follow these steps for diagnosing and troubleshooting Gas Fireplaces repairs. For the average DIYer, this may seem intimidating, depending on the...
30177 Views
Latest Articles
Real Estate Investment Trusts (REITs): A Beginner's Guide
By combining the advantages of stock market and real estate investing, Real Estate Investment Trusts, or REITs, offer an alluring investment...
on Dec 19, 2024
Global Real Estate Trends: What’s Driving Property Investments This Year?
For investors hoping to optimise returns in the ever-changing world of real estate, knowing current trends is not merely a matter of staying...
on Dec 19, 2024
5 Reasons to Use Gutter Cleaning Services
Gutters protect your home from water damage by directing rainwater away from your roof, walls, and foundation. However, they often required regular...
on Nov 14, 2024
Before You Sign: How Home Inspections Identify Hidden Hazards in Your Future Home
Buying a home is exciting, but hidden dangers can turn that dream into a nightmare if not addressed early on. Beyond what is visible during a...
on Oct 18, 2024
The Appeal and Longevity of Natural Oil Finishes for Hardwood Floors
Hardwood floors exude warmth, character, and timeless appeal in any home. To preserve and enhance these qualities, choosing the right finish is...
on May 17, 2024
Featured Articles
What Type of Licensed Contractor Should You Hire?
on Feb 28, 2017
Hire Contractors / Estimates
Looking for a specialty project? There are many types of contractors available for your home improvement needs. Finding the right type of...
Sponsored Articles
Real Estate Investment Trusts (REITs): A Beginner's Guide
on Dec 19, 2024
Real Estate / Finance
By combining the advantages of stock market and real estate investing, Real Estate Investment Trusts, or REITs, offer an alluring investment...
Global Real Estate Trends: What’s Driving Property Investments This Year?
on Dec 19, 2024
Real Estate / Finance
For investors hoping to optimise returns in the ever-changing world of real estate, knowing current trends is not merely a matter of staying...
Actions
Top Categories
- Garden / Landscaping / Patio — 263
- Kitchen / Bathrooms — 240
- Real Estate / Finance — 200
- Appliance / Repair — 186
- Interior Design / Decor — 184
- HVAC / Air Conditioning — 147
- Cleaning / Maintenance — 144
- Improvements / Remodeling — 131
- Plumbing / Basements — 118
- Floors / Tile / Hardwood — 116
- Doors / Garages — 113
- Safety / Security — 113
Articles Archive
More DIY Articles
How to Prevent Drafts in the Home
Doors and windows are the most common places where a draft enters the home, and each one needs to be assessed as to the severity of the draft...
Warning! Are You at Risk from Asbestos?
Asbestos was a popular substance that has been used in thousands of commercial and industrial properties throughout the world. The material was...
Top Reasons Why a Sump Pump can Prevent your Home from Flooding
Sump pumps are devices that help prevent a homes basement or crawlspace area from becoming flooded during periods of heavy rain or when excessive...
7 Top Home Decor Trends for 2021
A lot of us have spent most of 2020 sheltering in place. We have transformed our living rooms into multifunctional spaces that are all about...
How to Estimate the Interior/Exterior Coverage for my Paint Job
Before beginning a paint job on any property, it is necessary to undertake some steps of preparation to ensure that the task is completed...